MotorCaliberNHTSA Safety Index

MODEL

BMW 540i

NHTSA safety across every BMW 540i model year we cover.

Across the 1 model year of the BMW 540i we cover (2024 to 2024), no year has an NHTSA crash-test score on record. 1 recall have been issued across those years.

THE MOTORCALIBER REVIEW
MotorCaliber editorial Reviewed against NHTSA data 2026-07-02

The BMW 540i is a performance-oriented midsize luxury sedan competing at the top of the 5 Series lineup, aimed at driving enthusiasts who want executive refinement without sacrificing straight-line urgency. It targets affluent buyers who prioritize a polished, driver-focused experience in a segment that includes rivals like the Mercedes-Benz E-Class and Audi A6. For 2024, it carries BMW's reputation for blending sport and sophistication in a handsome, tech-laden package.

From a pure safety-data standpoint, the 2024 BMW 540i presents a picture that is thinner than shoppers might expect from a flagship-grade luxury sedan. NHTSA has not crash-tested this model year, which means there are no federal star ratings to anchor a confidence score. That is a meaningful gap. Without independent crash-test results, buyers cannot benchmark the 540i against segment rivals the way they normally would, and MotorCaliber cannot assign a Safety Index for this vehicle. On the recall front, the 2024 540i carries one recall across the model year we cover. That is a modest count for a freshly produced vehicle, though a single recall is never trivial and shoppers should verify with their dealer that any open recall work has been completed before taking delivery. Owner complaints number just five in our dataset, with one reported crash and zero fires, injuries, or deaths. These figures are low in absolute terms, but the complaint pool is small enough that it does not yet tell a statistically meaningful story. These are unverified allegations, not confirmed defects. The honest bottom line: the 540i may well be a well-engineered machine, but the absence of NHTSA crash-test data leaves a real blind spot in its safety profile for 2024. Shoppers who place federal star ratings high on their checklist may want to note that gap before signing.

WHAT REVIEWERS SAYReviewers generally praise the 540i for its composed, engaging driving dynamics and a cabin that balances premium materials with thoughtful ergonomics. The inline-six powertrain earns consistent appreciation for its refinement and responsiveness. Some reviewers note that the infotainment learning curve is steep, and that the ride, while controlled, can feel firm on coarser road surfaces. Overall, the professional consensus positions it as one of the more rewarding choices in the midsize luxury sedan segment.

WHAT TO KNOW
  • The 2024 BMW 540i has not been crash-tested by NHTSA, meaning no federal star ratings exist for this model year. Shoppers who rely on those scores to compare safety performance across the segment will find a meaningful data gap here.
  • One recall has been issued for the 2024 540i. Before purchasing or taking delivery, confirm with a BMW dealer that any open recall has been resolved, as unresolved recalls can affect both safety and resale considerations.
  • Owner complaints in the NHTSA database are low at five total, with one reported crash and no reported injuries or deaths. However, the small complaint volume means the data is not yet robust enough to draw firm conclusions about real-world safety trends.
  • Because NHTSA has not tested this vehicle, shoppers may want to cross-reference IIHS ratings if available for the 5 Series platform, as independent crash-test data from that organization could help fill the federal testing void for this model year.

Most-recalled year on record: 2024 BMW 540i with 1 recalls.

BY YEAR540i by model year