NHTSA // CRASH-TESTED
2025 Volvo Ex90 Safety Ratings
The 2025 Volvo Ex90 scores 92 out of 100 on the NHTSA Safety Index (Exceptional), with a 5-star overall NHTSA crash rating, 3 recalls, and 59 owner complaints on file.
Updated Oct 1, 2026 from NHTSA data · Reviewed by Ivanna Verstliar
The 2025 Volvo EX90 presents a strong safety profile, evidenced by its NHTSA Safety Index of 92 out of 100, securing its position in the Exceptional band. Its NHTSA crash-test results are consistently high across all evaluated categories. While three recalls are currently on record, the overall data indicates a vehicle engineered with robust crash protection and comprehensive standard avoidance technology. For consumers for whom safety is paramount, this model year warrants close consideration.
The 2025 Volvo EX90 received a NHTSA Safety Index of 92/100 and an NHTSA overall crash-test rating of 5 out of 5 stars, according to NHTSA data.
MotorCaliber Safety Desk // NHTSA data, verified Oct 1, 2026
Among the 153 SUVs from 2025 that NHTSA has crash-tested, the 2025 Volvo Ex90 ranks 45 for overall NHTSA Safety Index.
- new and teen drivers who want standard crash-avoidance tech
- urban drivers exposed to side-impact risk
| NHTSA Safety Index | 92 / 100 (Exceptional) |
|---|---|
| Overall crash rating | 5 of 5 stars |
| Frontal / Side / Rollover | 5 / 5 / 4 stars |
| Rollover risk | 10.9% |
| Recalls on file | 3 |
| Owner complaints | 59 (unverified allegations) |
| Class rank | 45 of 153 SUVs tested for 2025 |
| Data verified | Oct 1, 2026 |
ANALYSISHow safe is the 2025 Volvo Ex90?
The 2025 Volvo EX90 enters the market with a notable safety profile. It achieves a 5 out of 5 star sweep in the overall, frontal, and side crash protection categories, a clear strength established by federal testing. Its rollover rating is 4 out of 5 stars, with an 11 percent risk, consistent with vehicles of its class and size. This first-year model earns an Exceptional 92 out of 100 on the NHTSA Safety Index. The Index score reflects a robust crash-protection sub-score of 66 out of 70 and a perfect 10 out of 10 for avoidance technology. However, the EX90's defect record sub-score stands at 16.25 out of 20, influenced by three active recall campaigns for this new vehicle. The recall addressing second-row seat bolt torque is particularly critical, as it pertains to occupant retention during a crash due to improperly fastened seat hardware. Other recalls involve headlight software and a tailgate spindle nut, which are significant but less direct in their crash safety implications. Owner complaints number 59, with a focus on electrical and propulsion systems. These remain unverified and will require continued observation as the vehicle population matures.
NCAP // CRASH TESTHow did the 2025 Volvo Ex90 perform in crash tests?
The 2025 Volvo EX90 achieved an overall 5 out of 5 stars in NHTSA's safety ratings. This top rating reflects perfect 5-star scores in both frontal and side crash tests. Its rollover assessment yielded 4 out of 5 stars, with an 11 percent risk of rollover and a "No Tip" result in the dynamic test. No crash-test category for the EX90 scored below 4 stars.
Source: NHTSA NCAP, VehicleId 20203
Index breakdown
NCAP // CRASH IMAGESCrash-test images
Crash-test images are US federal government works (NHTSA / NCAP), public domain.
NHTSA // RECALLSDoes the 2025 Volvo Ex90 have any recalls?
Three recall campaigns cover the 2025 EX90. One addresses a spindle nut that may detach from the power-operated tailgate drive unit. A second targets a software error in the low power controller that affects headlight operation. A third concerns second-row free-standing seat bolts that may not be properly tightened. No park-outside or do-not-drive directive appears in the supplied data, but buyers should verify remedy status by VIN.
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT25V654000
Risk: A tailgate that suddenly drops can hit a person, increasing the risk of injury.
Remedy: Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.
Reported 2025-09-30
EXTERIOR LIGHTING:HEADLIGHTS:CONCEALMENT DEVICES25V071000
Risk: A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
Remedy: The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.
Reported 2025-02-07
SEATS:CRITICAL FASTENERS24V869000
Risk: An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
Remedy: Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.
Reported 2024-11-19
NHTSA // COMPLAINTSWhat do owners report about the 2025 Volvo Ex90?
Owners have filed 59 unverified allegations with NHTSA, including a reported 1 crash and 1 reported injury. The most frequently alleged problem areas are the Electrical System (27 reports), Unknown or Other (13), and the Fuel/Propulsion System (10). These are consumer allegations only and have not been independently verified.
59 owner complaints on file. These are unverified allegations reported to NHTSA.
USED BUYERWhat should used buyers know about the 2025 Volvo Ex90?
The 2025 EX90 was subject to three recall campaigns. Before purchasing, any prospective owner should verify with NHTSA's VIN lookup tool that all repairs have been completed, particularly the critical seat-bolt torque issue.
- The 2025 EX90 carries three open recall campaigns specific to this model year, covering the power-operated tailgate drive unit, headlight software, and second-row seat bolt torque.
- NHTSA awarded this model year a perfect 5-star score in both frontal and side crash tests, with a 4-star rollover result and an 11 percent rollover risk figure.
- The defect-record sub-score of 16.25 out of 20 reflects the drag of three recalls on an otherwise high-performing safety profile, making recall remedy verification especially important for this year.
- Owner-reported complaints total 59 unverified allegations, with 27 targeting the Electrical System and 10 targeting the Fuel/Propulsion System, categories worth tracking as this all-electric SUV accumulates more fleet miles.
RANKINGSWhere the 2025 Volvo Ex90 places
The 2025 Volvo Ex90 qualifies for these MotorCaliber safety rankings:
FAQ2025 Volvo Ex90 safety questions
Was the 2025 Volvo Ex90 crash-tested by NHTSA?
Yes. NHTSA crash-tested the 2025 Volvo Ex90, and it earns a NHTSA Safety Index of 92 out of 100, placing it in the Exceptional band. The index combines federal crash-test stars, standard crash-avoidance tech, and the recall record.
What are the 2025 Volvo Ex90 crash-test star ratings?
In NHTSA testing the 2025 Volvo Ex90 earned 5 out of 5 stars for overall, 5 out of 5 stars for frontal, 5 out of 5 stars for side, and 4 out of 5 stars for rollover. Its measured rollover risk is 10.9%. Categories NHTSA did not test show as not rated.
How many recalls does the 2025 Volvo Ex90 have?
According to NHTSA recall data, 3 vehicle recalls are on file for the 2025 Volvo Ex90. Confirm your VIN at nhtsa.gov to see which apply to your car.
How many complaints have owners filed about the 2025 Volvo Ex90?
According to NHTSA's complaint database, 59 owner complaints are on file for the 2025 Volvo Ex90. These are unverified allegations submitted by owners, not confirmed defects, and include reports involving a crash.
Cross-check this record against independent expert reviews and the live NHTSA database before you buy.
Rivals in SUV (2025)
| Vehicle | NHTSA Safety Index | Overall stars | Recalls |
|---|---|---|---|
| 2025 Lexus GX 550 | 100/100 | not rated | 0 |
| 2025 Lexus Rz 300e | 100/100 | not rated | 0 |
| 2025 Toyota Corolla Cross | 100/100 | not rated | 0 |
| 2025 Tesla Model X | 96/100 | not rated | 3 |
| 2025 Acura ADX | 96/100 | 5 of 5 | 0 |
| 2025 Buick Envision | 96/100 | 5 of 5 | 0 |
- DATA Pulled directly from NHTSA: New Car Assessment Program crash tests (VehicleId 20203), the recallsByVehicle and complaintsByVehicle records for the Volvo Ex90 2025.
- SCORE The NHTSA Safety Index (0-100) weights crash protection, standard crash-avoidance tech, and the defect record. Full formula on the methodology page. It ranks 45 of 153 in the SUV class for 2025.
- EDITED Written by the MotorCaliber Safety Desk and reviewed for accuracy and plain-language clarity by Ivanna Verstliar, Editor, against the source figures on this page.
- VERIFIED Data last synced Oct 1, 2026. Recalls change; confirm your VIN at nhtsa.gov/recalls. See our corrections policy and disclosure.