NHTSA // CRASH-TESTED
2025 Chevrolet Express
Federal crash-test performance, recalls, and complaints, scored into one NHTSA Safety Index.
The Chevrolet Express is a full-size van, not a sedan, serving commercial fleets, shuttle operators, and large-family haulers across model years 2019 through 2025. Built on a body-on-frame platform, it prioritizes cargo and passenger capacity over refinement. Its buyers are working professionals and organizations that need serious hauling capability, but safety-conscious shoppers deserve a clear-eyed look at what the federal data actually shows.
The 2025 Chevrolet Express earns an NHTSA Safety Index of 64 out of 100, an below average result driven by its federal crash-test stars and its recall record. It has 4 recalls on record, reflected in the score.
- shoppers who want the full federal safety picture in one place
Reviewers generally acknowledge the Chevrolet Express as a capable, no-frills workhorse that excels at raw cargo and passenger capacity. Most note that its platform and technology have changed little over many years, and professional assessments tend to flag the cabin's dated feel and the limited suite of modern driver-assistance features compared to newer competitors.
NCAP // CRASH TESTCrash-test breakdown
Source: NHTSA NCAP, VehicleId 20545
Index breakdown
NHTSA // RECALLSRecall record
STEERING26V399000
Risk: A loose nut that separates from the steering gear assembly while driving can cause a loss of steering control, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the steering gear assembly, if necessary, free of charge. Owner notification letters are expected to be mailed August 10, 2026. Owners may contact GMC customer service at 1-888-988-7267 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N262563570. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.
Reported 2026-06-23
TIRES:SIDEWALL26V127000
Risk: A tire with sidewall damage may experience sudden air loss or driver loss of control, increasing the risk of a crash.
Remedy: Dealers will inspect all tire sidewalls and replace tires with sidewall damage, free of charge. Owner notification letters were mailed March 27, 2026. Owners may contact GMC customer service at 1-800-462-8782 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N252542620. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on Mar
Reported 2026-03-05
SEATS:FRONT ASSEMBLY:HEAD RESTRAINT25V299000
Risk: An improperly welded head restraint can result in an increased risk of injury to the seat occupant during a crash.
Remedy: Dealers will inspect and replace the front passenger seat frame, as necessary, free of charge. Owner notification letters are expected to be mailed June 23, 2025. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GM's number for this recall is N252503580.
Reported 2025-05-08
STRUCTURE:BODY:DOOR25V087000
Risk: An improperly welded door impact beam may not adequately protect occupants in a crash, increasing the risk of injury.
Remedy: Dealers will replace the driver's side door, free of charge. Owner notification letters were mailed March 3, 2025. Owners may contact Chevrolet customer service at 800-222-1020 or GMC customer service at 800-462-8782. GM's recall number for this recall is N242490780.
Reported 2025-02-13
NHTSA // COMPLAINTSOwner complaints
0 owner complaints on file. These are unverified allegations reported to NHTSA.